Packaging Lines
1. 100 Series Premade Pouch Packaging Line
Line Description
Compact and cost-effective automated premade pouch packaging line designed for small to medium production environments. This line is ideal for startups, growing businesses, pilot production, and lower-speed packaging applications. The 100 Series machine offers a smaller footprint, lower investment cost, and moderate production speeds, making it a great entry-level automation solution for premade pouches.
Best For
- Small to medium production volumes
- Startups and growing businesses
- Lower-speed packaging applications
- Companies looking for a more budget-friendly solution
2. 500 Series Premade Pouch Packaging Line
Line Description
High-speed automated pre-made pouch packaging line designed for medium to large-scale production environments requiring higher throughput and increased efficiency. Compared to the 100 Series, the 500 Series offers faster packaging speeds, heavier-duty construction, larger bag handling capabilities, and higher overall automation performance for demanding production operations.
Best For
- Medium to large production volumes
- Higher-speed packaging requirements
- Larger pouch formats
- Companies scaling production capacity
- Continuous production environments
3. Vertical Form Fill Seal (VFFS) Packaging Line
Line Description
Fully automated vertical form fill seal (VFFS) packaging line designed for efficient product feeding, weighing, bag forming, filling, sealing, and finished package handling. Unlike premade pouch systems, this line forms bags directly from roll stock film, helping reduce packaging material costs while increasing production efficiency and automation speed.
The system combines accurate weighing through the multihead combination scale with continuous automated bag production, making it ideal for high-volume manufacturing environments. This compact vertical configuration is designed for facilities with sufficient ceiling height and allows efficient use of production floor space while maintaining high output capacity.
Best For
- High-speed automated production
- Pillow bag packaging
- Snacks and confectionery
- Frozen foods
- Produce
- Pet food
- Hardware products
4. Cascade Packaging Line with VFFS Machine
Line Description
Fully automated vertical form fill seal (VFFS) packaging line designed for facilities with height limitations or ceiling restrictions. Unlike traditional vertical packaging layouts that require taller platforms and higher product drop distances, the cascade system uses a more horizontal product flow configuration. This allows customers to install a complete automated packaging line in facilities where ceiling height is limited while still maintaining efficient product feeding, weighing, bag forming, filling, and sealing operations.
The system creates bags directly from roll stock film, helping reduce packaging material costs compared to premade pouches while increasing automation efficiency and production speed. The cascade configuration also provides gentler product handling and more controlled product distribution into the packaging system.
Best For
- Facilities with low ceiling heights
- Customers with height or space limitations
- High-speed automated production
- Pillow bag packaging from roll stock film
- Companies looking to reduce packaging costs
- Snacks, frozen foods, powders, candies, pet food, hardware products, and more
Constituent Products & Links
5. Tray Filling & Sealing Packaging Line
Line Description
Fully automated tray filling and sealing packaging line designed for accurate weighing, controlled product distribution, container feeding, filling, sealing, and finished package handling.
This system automatically conveys the product through the incline feeding conveyor into the weighing system for accurate portioning. The integrated Bessen T2 Product Transfer System provides controlled product distribution and gentle product handling before containers are indexed into position through the chaser transfer conveyor system.
The line also includes an automatic denester system for container feeding, helping reduce manual labor while improving production consistency and automation efficiency.
The system is designed for delicate food products and retail-ready tray packaging applications where accurate filling, gentle handling, and high production efficiency are critical.
Best For
- Tray packaging applications
- Bakery products
- Snacks and confectionery
- Frozen foods
- Produce and ready-to-eat products
- Delicate food products
- Retail food packaging
Transform Your Operations
Discover how BESSEN’s Packaging Lines can transform your production process.