Bessen Solution for Seafood Processing Featuring Spiral Freezer, Spiral Cooler, and Spiral Chiller Technologies
Bessen Completes Custom Double-Tower Spiral Freezer for Seafood Processing
Bessen Corp is proud to announce the successful completion of a custom Double-Tower Spiral Freezer project designed for a seafood processing facility. This industrial Spiral Freezer was engineered to meet the customer’s specific production requirements, available plant space, sanitation standards, and long-term operational goals. Similar configurations can also be utilized as a Spiral Cooler or Spiral Chiller depending on the application and production process.
Working closely with the customer throughout the project, Bessen’s engineering team carefully evaluated every aspect of the system to ensure optimal performance, product quality, and production efficiency. The final solution reflects the customer’s preferences while providing reliable operation and room for future growth.
In the video below, you can see the complete manufacturing process—from precision laser-cut components and frame fabrication to final assembly and system testing. The completed system is engineered to handle production rates of up to 3,000 lb/hour, making it an ideal solution for high-capacity food processing facilities.
Custom Spiral Freezer Designed Around Customer Requirements
Every food manufacturing facility has unique production challenges, particularly in seafood processing in which maintaining product quality and achieving consistent freezing results are critical.
For this project, Bessen developed a fully customized Double-Tower Spiral Freezer capable of maximizing throughput while maintaining a compact footprint. The system was specifically engineered to fit the customer’s facility layout and production flow.
During the design process, our team carefully considered:
- Product type and freezing requirements
- Desired production capacity
- Facility space limitations
- Product handling preferences
- Cleaning and sanitation procedures
- Equipment integration requirements
- Future production expansion plans
By focusing on these factors from the beginning, Bessen delivered a Spiral Freezer solution tailored to the customer’s exact operational needs.
Why a Double-Tower Spiral Freezer?
A Double-Tower Spiral Freezer offers significant advantages for seafood processors and food manufacturers looking to increase production capacity while optimizing floor space.
Key benefits include:
- Higher freezing capacity in a smaller footprint
- Increased product retention time
- Efficient use of production floor space
- Consistent freezing performance
- Improved product flow
- Reduced manual product handling
- Flexible integration with existing production lines
The dual-tower configuration allows manufacturers to achieve greater production efficiency while maintaining consistent freezing temperatures throughout the process.
For seafood products, maintaining texture, appearance, and overall product quality is essential. The controlled environment within the Spiral Freezer helps ensure uniform freezing and reliable results from batch to batch.
Spiral Freezer Solutions for the Seafood Industry
Seafood manufacturers often require freezing systems that can handle varying product sizes, production rates, and facility constraints. Bessen designs custom Spiral Freezer systems that provide efficient freezing while preserving product integrity.
Our spiral systems can be engineered for:
- Fish processing
- Shrimp processing
- Seafood packaging operations
- Prepared seafood meals
- Frozen seafood products
- High-volume food production facilities
Each system is designed to meet the specific needs of the application while supporting food safety and operational efficiency.
Spiral Cooler & Spiral Chiller Applications
In addition to Spiral Freezer systems, Bessen also manufactures custom Spiral Cooler and Spiral Chiller solutions for a wide range of food processing applications.
A Spiral Cooler is commonly used to reduce product temperature before packaging, while a Spiral Chiller helps achieve precise cooling conditions prior to downstream processing.
These systems are frequently used in:
- Seafood processing
- Poultry processing
- Meat processing
- Bakery operations
- Ready-to-eat meal production
- Dairy manufacturing
- Frozen food production
Whether a customer requires a Spiral Freezer, Spiral Cooler, or Spiral Chiller, Bessen can provide a fully customized solution designed around production goals and facility requirements.
Built for Reliability, Sanitation, & Performance
Like all Bessen equipment, this custom Double-Tower Spiral Freezer was built using food-grade stainless steel construction and designed for long-term operation in demanding food manufacturing environments.
Key features include:
- Sanitary-stainless steel construction
- Easy-to-clean hygienic design
- Reliable drive and tensioning systems
- Energy-efficient operation
- Automated control system
- Custom-engineered configuration
- Heavy-duty industrial construction
The result is a robust and dependable Spiral Freezer capable of supporting continuous production while minimizing maintenance requirements and downtime.
Looking for a Spiral Freezer, Spiral Cooler, or Spiral Chiller?
If you are planning a new production line, expanding your facility, or looking to improve processing efficiency, Bessen can help.
Learn more about our custom spiral conveyor and freezing solutions here.
Contact Bessen today to discuss your application with our engineering team. We’ll help you determine the best Spiral Freezer, Spiral Cooler, or Spiral Chiller configuration for your production requirements.